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ZERO Series - Zero Liquid Discharge (ZLD) Membrane Elements

ZERO Series ZLD Membrane Elements
Zero Liquid Discharge RO And NF Membrane Elements
ZLD Membranes For High Salinity Industrial Wastewater
High Pressure ZLD Membrane Elements For Brine Concentration

ZERO Series - Zero Liquid Discharge (ZLD) Membrane Elements

ZERO Series membrane elements are engineered for zero liquid discharge systems where conventional RO membranes fail under high fouling, high salinity, and high recovery conditions.

 

They deliver stable flux and rejection performance in industrial wastewater concentration and ZLD applications, supporting reliable long-term operation.

Key Technical Highlights

  • Designed for high-recovery ZLD membrane concentration stages
  • Enhanced fouling resistance under high TDS and organic loading
  • Stable performance at elevated operating pressure
  • Consistent salt rejection during continuous concentration
  • Compatible with ZLD and brine concentration system design

Customer Value

  • Enables stable ZLD operation under extreme water quality conditions
  • Reduces membrane fouling risk and unplanned system downtime
  • Supports higher recovery ratios with predictable performance
  • Proven solution for industrial wastewater ZLD and brine management
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ZERO Series - Zero Liquid Discharge (ZLD) Membrane Elements

The ZERO Series membrane elements are specifically developed for ZLD membrane concentration processes in industrial wastewater treatment.

 

By combining reinforced membrane structure, optimized surface properties, and high-pressure resistance, the ZERO Series supports stable concentration performance in ZLD systems handling high-salinity and high-fouling wastewater.

 

These membranes are supplied to ZLD projects requiring reliable operation before evaporation and crystallization stages.

 

 

Key Features

  • High recovery capability for ZLD membrane concentration stages
  • Improved resistance to fouling and scaling under extreme conditions
  • Stable flux performance during long-term concentration operation
  • Suitable for high TDS and complex industrial wastewater
  • Designed for integration with evaporators and crystallizers

 

 

Engineering Focus Scope of Supply

1. Membrane structure optimized for ZLD concentration duty

2. Surface chemistry designed to mitigate fouling at high recovery

3. Mechanical strength suitable for elevated operating pressure

4. Performance stability aligned with ZLD system process design

5. Compatible with downstream evaporation and crystallization units

1. ZLD membrane elements (4040 / 8040 configurations)

2. Technical support for ZLD membrane stage design

3. Installation, operation, and maintenance documentation

4. Support for retrofit and replacement in existing ZLD systems

5. Optional OEM and bulk supply for EPC and ZLD integrators

 

 

Typical Applications

Zero Liquid Discharge Applications Using ZLD Membrane Elements

Wastewater Sources

• High-salinity industrial wastewater

• High-COD wastewater

• Concentrated brine from industrial processes

 

Industries & Systems

• Zero liquid discharge (ZLD) systems

• Chemical and chlor-alkali industries

• Desulfurization wastewater treatment

• Textile and dyeing wastewater treatment

• Industrial wastewater reuse and volume reduction systems

 

 

Membrane Element Working Principle

Membrane Separation Principle For Zero Liquid Discharge Applications

Step 1 – High-Salinity Feed Inlet

High-salinity wastewater enters the ZLD membrane stage under elevated pressure.

Step 2 – Membrane Separation Under High Osmotic Pressure

Water permeates through the membrane while salts and contaminants are concentrated.

Step 3 – Permeate Collection for Reuse or Downstream Treatment

Recovered water is collected for reuse or further treatment.

Step 4 – Concentrate Stream for Further Volume Reduction

Highly concentrated brine is discharged to evaporation or crystallization units.

Step 5 – Continuous Cross-Flow Operation for Fouling Control

The system operates continuously to support stable ZLD process performance.

 

 

Technical Specifications

Model Coverage for ZLD Applications

Model Membrane Type Typical Feed TDS ZLD Process Stage
ZERO-FR10 Fouling Resistant RO 5–15 g/L Primary concentration & reuse
ZERO-HP70 High Pressure RO 15–35 g/L Intermediate concentration
ZERO-UHP120 Ultra High Pressure RO 35–70 g/L Advanced brine concentration
ZERO-XS90 Selective NF 35–70 g/L Salt separation & resource recovery

 

Product Parameters

The following performance data is based on standard testing conditions. Actual performance may vary depending on feed water quality and operating parameters.

Model Permeate Flow Stable Rejection Effective Membrane Area Feed Spacer Thickness
GPD m3/d % ft2 m2 mil
ZERO-FR10 11500 43.5 99.7 400 37.2 34
ZERO-HP701 8800 33.3 99.75 400 37.2 34
ZERO-UHP1202 7400 28.0 99.7 400 37.2 34
ZERO-XS903 8300 31.4 99.0 400 37.2 34
Testing Conditions Operating pressure 225 psi (1.55 MPa)      Tested at 2000 mg/L NaCl solution
Temperature at 25℃      pH 7.0 ± 0.5      Recovery rate at 15%
1/ 2 Operating pressure 800 psi (5.52 MPa)      Tested at 32000 mg/L NaCl solution
Temperature at 25℃      pH 8.0      Recovery rate at 8%
3 Operating pressure 100 psi (0.69 MPa)      Tested at 2000 mg/L MgSO₄ solution
Temperature at 25℃      pH 7.0 ± 0.5      Recovery rate at 15%

Minimum salt rejection ZERO-FR10  99.6%

                                      ZERO-HP70  99.7%

                                      ZERO-UHP120  99.65%

                                      ZERO-XS90  98.5%

Operating Conditions & Limits
Maximum operating pressure

600 psi (4.14 MPa)

1 1200 psi (8.28 MPa)

2 1740 psi (12.0 MPa)

Maximum feedwater temperature 45℃
Maximum feedwater flow SDI15 5
Maximum concentration of free chlorine <0.1 mg/L
Maximum pressure drop per element 15 psi (0.1MPa)
Allowed pH range for chemical cleaning 1-13
Allowed pH range for feedwater in operation 2-11
3 Allowed pH range for chemical cleaning 2-11
3 Allowed pH range for feedwater in operation 3-10
Note: Actual permeate flow may vary by ±20% under standard testing conditions.
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