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FR Series - Fouling-Resistant RO Membrane Elements for Industrial Water Treatment

Fouling Resistant RO Membrane Elements
RO Membrane for High Fouling Feed Water
Industrial Fouling Resistant RO Membrane
RO Membrane for ZLD Pretreatment

FR Series - Fouling-Resistant RO Membrane Elements for Industrial Water Treatment

FR Series fouling resistant reverse osmosis membrane elements are engineered for demanding industrial water and wastewater applications where high organic load and scaling risks are present.

 

Featuring optimized surface chemistry and stable rejection performance, the FR Series helps reduce cleaning frequency and extend system service life.

Key Technical Highlights

  • Advanced hydrophilic membrane surface to minimize organic fouling
  • Optimized pore structure for stable salt rejection and flux balance
  • Enhanced chemical tolerance for CIP cleaning cycles
  • Suitable for high SDI and high organic feed water
  • Compatible with standard 8040 pressure vessels

Customer Value

  • Reduced membrane cleaning frequency and downtime
  • Lower operating cost and extended replacement cycle
  • Stable permeate quality under variable feed conditions
  • Reliable performance in reuse and industrial wastewater systems
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FR Series - Fouling Resistant RO Membrane Elements

The FR Series is specifically developed for industrial water reuse, electroplating wastewater, textile dyeing, and other high-fouling environments where conventional RO membranes may experience rapid performance decline.

 

Through optimized membrane chemistry and enhanced surface smoothness, the FR Series delivers consistent permeate flux while maintaining strong salt rejection, making it suitable for continuous operation in complex feed water conditions.

 

Key Features

  • Enhanced membrane surface hydrophilicity to reduce organic fouling and biofouling
  • Optimized surface charge to limit pollutant adsorption
  • Reduced surface roughness for lower fouling tendency
  • Stable salt rejection and permeate flux under fluctuating feed water quality
  • Excellent chemical cleaning resistance and recovery performance
  • Long service life and reduced cleaning frequency

 

 

Engineering Focus Scope of Supply

1. Membrane selection based on feed water SDI, COD, and scaling potential

2. System design compatibility with single-stage and multi-stage RO arrays

3. Optimization of flux rate to balance recovery and membrane lifespan

4. Chemical cleaning compatibility for industrial CIP cycles

5. Integration with UF/MBR pretreatment for fouling reduction

1. RO membrane elements (standard 4040 / 8040 sizes)

2. Performance testing and quality inspection report

3. Installation and commissioning guidelines

4. Chemical cleaning recommendations

5. Technical support for system integration and replacement projects

6. Optional system design consultation for industrial RO applications

 

 

Typical Applications

River Water Source for RO Treatment

Water Sources

• Lakes and river water

• Mine water

• Municipal reclaimed water

• Industrial wastewater

• RO concentrate (brine)

 

Industries & Systems

• Industrial process water production

• Wastewater reuse and recycling systems

• Zero Liquid Discharge (ZLD) pretreatment RO systems

• High-fouling industrial RO systems

 

 

Membrane Element Working Principle (RO)

Fouling Resistant RO Membrane Process Flow

Step 1 – Feed Water Inlet

High-fouling feed water with elevated organics, SDI, or suspended solids enters the FR membrane element under operating pressure.

Step 2 – Membrane Separation

The modified membrane surface reduces organic adhesion and particulate deposition while allowing water molecules to pass through.

Step 3 – Permeate Collection

Permeate is collected through the central tube with stable flux performance, even under fluctuating feed water conditions.

Step 4 – Concentrate Discharge

Rejected contaminants are discharged as concentrate, minimizing fouling accumulation on the membrane surface.

Step 5 – Continuous Operation

The fouling-resistant design supports longer cleaning intervals, reduced CIP frequency, and improved system stability.

 

 

Technical Specifications

Product Dimensions

  • 8040 Membrane Element
Fouling Resistant RO Membrane Dimensions
Dimensions in. (mm)
A 40 (1016)
B 7.9 (201)
C 1.05 (26.7)
 
  • 4040 Membrane Element
FR Series RO Membrane Dimensions
Dimensions in. (mm)
A 40 (1016)
B 3.9 (99.7)
C 0.75 (19.1)
D 1.05 (26.7)
 

Product Parameters

The following performance data is based on standard testing conditions. Actual performance may vary depending on feed water quality and operating parameters.

Model
Permeate Flow
Stable Rejection Effective Membrane Area
Feed Spacer Thickness
GPD m3/d % ft2 m2 mil
FR12-8040 10500 39.7 99.5 400 37.2 34
FR22-8040PRO 11000 41.6 99.7 400 37.2 34
FR400-LD 10500 39.7 99.6 400 37.2 34
FR11-4040 2200 8.3 99.5 90 8.4 34
Testing Conditions Operating pressure 225 psi (1.55 MPa)
Tested at 2000 mg/L NaCl solution
Temperature at 25℃
pH 7.0 ± 0.5
Recovery rate at 15%

Minimum salt rejection FR12-8040 & FR11-4040  99.3%

                                      FR22-8040PRO  99.6%

                                      FR400-LD  99.5%

Operating Conditions & Limits
Maximum operating pressure 600 psi (4.14 MPa)
Maximum feedwater temperature 45℃
Maximum feedwater flow SDI15 5
Maximum concentration of free chlorine <0.1 mg/L
Maximum pressure drop per element 15 psi (0.1MPa)
Allowed pH range for chemical cleaning 1-13
Allowed pH range for feedwater in operation 2-11
Note: Actual permeate flow may vary by ±15% under standard testing conditions.
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