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ENVR™ Series MVR Evaporator - Mechanical Vapor Recompression Evaporation System

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ENVR™ Series MVR Evaporator - Mechanical Vapor Recompression Evaporation System

ENVR™ Series MVR Evaporator is an energy-efficient mechanical vapor recompression system designed for wastewater concentration and water recovery.

 

By reusing latent heat through vapor recompression, it significantly reduces steam consumption while enabling stable zero liquid discharge (ZLD) applications.

Key Technical Highlights

  • Mechanical vapor recompression (MVR) heat recovery technology
  • Low steam demand and reduced operating energy cost
  • Stable performance for high-salinity and high-COD wastewater
  • Compact skid-mounted design for industrial deployment

Customer Value

  • Achieve high water recovery with minimal energy input
  • Reduce operating costs compared with conventional evaporation
  • Support ZLD and wastewater volume reduction targets
  • Reliable long-term operation for industrial applications
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ENVR™ MVR Evaporator - Energy-Efficient ZLD Concentration & Water Recovery

ENVR™ MVR Evaporator concentrates industrial wastewater by evaporating water under controlled conditions and recovering latent heat through mechanical vapor recompression.

 

The system is designed for continuous operation, delivering high concentration efficiency while minimizing external heat and steam demand.

 

 

Key Features

  • High-efficiency MVR circulation fan for vapor recompression
  • Automated temperature and pressure control for stable evaporation
  • Reduced scaling risk through optimized heat exchange design
  • Low noise, low vibration, and compact footprint
  • Integrated PLC control and monitoring system

 

 

Engineering Focus Scope of Supply

1. Maximized latent heat reuse to minimize energy consumption

2. Stable evaporation under high salinity and variable feed conditions

3. Materials and design optimized for corrosion resistance

4. Reliable continuous operation with minimal operator intervention

1. ENVR™ MVR evaporator unit and evaporation chamber

2. Mechanical vapor recompression fan and heat exchanger

3. Condensate discharge and concentrate outlet system

4. PLC control cabinet with sensors and instrumentation

5. Technical documentation, operation manual, and maintenance guide

 

 

MVR Evaporator Installed For Industrial Wastewater Treatment

System Placement

• Installed after primary and secondary wastewater treatment stages

• Integrated into zero liquid discharge (ZLD) systems as the final concentration unit

• Used downstream of membrane processes or clarification stages to minimize effluent volume

 

Typical Applications

• Industrial wastewater concentration and volume reduction

• ZLD projects for plating, metalworking, and surface finishing industries

• Concentration of high COD and high TDS industrial effluents

• Recovery of high-quality distilled water for reuse or safe discharge

• Wastewater streams from cleaning, pickling, acid wash, cuttings, and emulsions

 

 

MVR Evaporation System Process Overview

MVR Evaporator Process Diagram

Step 1 – Wastewater Feeding

Industrial wastewater is fed into the evaporator under controlled flow and temperature conditions.

Step 2 – Evaporation & Vapor Generation

Water is evaporated, producing vapor while dissolved solids remain in the concentrate.

Step 3 – Vapor Recompression

Generated vapor is compressed by the MVR fan to increase temperature and pressure.

Step 4 – Heat Reuse & Condensation

Recompressed vapor transfers heat back to the system and condenses into recovered water.

Step 5 – Concentrate Discharge

Concentrated wastewater is discharged for further treatment or crystallization.

 

 

Technical Specifications

The following performance data is based on standard testing conditions. Actual performance may vary depending on feed water quality and operating parameters.

Model

Evaporation Capacity

kg/h

Total Empty Weight

kg

Energy Consumption

kWh/t

Dimensions

LxWxH (mm)

Installed power

kw

ENVR200 200 2100 60 2458 x 1558 x 2611 22
ENVR300 200 2450 60 2458 x 1558 x 2611 30
ENVR400 400 2650 60 2458 x 1558 x 2611 37
ENVR500 500 3410 60 2838 x 1808 x 3143 45
ENVR700 700 3820 50 2838 x 1808 x 3143 55
ENVR1000 1000 6590 50 3293 x 2198 x 3748 75
ENVR1250 1250 7300 50 3468 x 2198 x 3748 90
ENVR1500 1500 8235 45 4480 x 2802 x 4380 110
ENVR2000 2000 8650 45 4480 x 2802 x 4380 150
ENVR3000 3000 11850 40 4783 x 3002 x 4500 220

Note: 

  • Feed water: tap water; hardness ≤ 10 °dH; inlet temperature ≥ 15 °F.
  • Values shown refer to a unit at normal operating temperature.
  • All data is based on tests using tap water. Actual performance may vary depending on site conditions.
  • Performance data for specific process waters will be confirmed through customer-specific engineering calculations.
 
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If you have an upcoming water or wastewater project, please leave your details below. Our engineering team will review your requirements and get back to you promptly.

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If you have an upcoming water or wastewater project, please leave your details below. Our engineering team will review your requirements and get back to you promptly.
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